Write-offs
The problem shows up after the loss
A failed compressor or a rising temperature gets noticed once the stock is spoiled, not when the deviation started.
Industrial IoT platform
See the state of your facility now, not after the loss
One system for monitoring, metering and control across a network of plants, warehouses, pharmacies and stores. Temperature, energy, building systems and equipment in a single window, 24/7.
A pilot starts with 5-10 control points. Scaling to the whole network needs no change of equipment.
Out of range
14 sensors|4 meters|
alerts: Telegram, email
In service at
ATB MarketNOVUSVelmartTavria V
VARUSGoodWineRozetkaHalychpharm
KyivmedpreparatBiopharma PlasmaSynevo
ArcelorMittalSwiss KronoInterpipe
LasunkaMultiplex
and 500+ companies in total
Industries
Facilities where a deviation costs money
The cost of not knowing
What costs more than a monitoring system
In a large facility a problem is almost always noticed later than it began. The difference between seeing it at once and seeing it in the morning is a written-off batch, a stopped line, or an electricity bill nobody can explain.
Overspend
Hidden costs grow quietly
Equipment runs outside its schedule, overloaded, or at night. The bill shows it. The cause does not.
Audit
Logbooks are filled in by hand
Temperature and humidity get checked irregularly, and entries get written in advance. Management is working from assumptions, not data.
Nights and weekends
Nothing is watching between shifts
That is when failures happen most often, and exactly when nobody is there to notice them.
Claims
There is no evidence trail
Without a record you cannot prove when a deviation started, how long it lasted, or who should have responded.
Multiple facilities
Facilities live in isolation from each other
Branches, warehouses and zones report in different places, or not at all. There is no single picture for the company.
Without monitoring, a business grows blind
Three functions, one system
Monitoring, control and metering in one loop
One platform instead of three separate ones: sensors, meters and actuators share a network and a server.
Monitoring
SENSORS- Temperature, humidity, CO₂, pH
- Water and flooding, with line-break supervision
- Pipe pressure and leaks in pipework
- Voltage and power supply status
- Pumps, with confirmed starts
- Diesel generator and switchover
- Liquid level in tanks, and distance
- Agriculture: soil moisture, pH, EC
- Batteries and BMS
- Access control, doors, entry events
Control
CONTROL- Chiller and freezer plant
- Air conditioning, fan coils, air curtains
- Ventilation
- Condensing units
- Diesel generators
- Pumps
- Heating, boilers, water heaters
- Indoor and outdoor lighting
- Automated responses triggered by an event
Metering
METERING- Electricity by zone and by equipment
- Water
- Heating and cooling
- Gas
- Compressed air
- Equipment running hours
- How intensively resources are used
- Access and events
LoRaWAN
A radio network that covers the whole facility
Sensors, meters and relays send data to the gateway over LoRaWAN, and the gateway forwards it to the server over 4G, Ethernet or Wi-Fi. No cable runs through the shop floor or the warehouse.
up to 10 kmdata transmission range
yearsof battery life per sensor
minutesto add a new sensor
24/7operation in harsh conditions
What the kit includes
- A LoRaWAN gateway (base station) covering the whole facility
- A backup power unit for outages
- Wireless temperature and humidity sensors
- Wireless meters for electricity, water and heat
- Access to the platform from the web and from a phone
Installation takes a screwdriver and screws. The equipment arrives pre-configured: mount it, switch it on, and the data starts flowing.
Interface
Your facility at a glance
We draw the facility plan individually: zones, cold rooms, compressor rooms, meters and air curtains sit where they actually sit. Below are screens from live facilities.
Screens from real facilities. Which readings appear, and how they are laid out, is configured around your processes.
Reporting and compliance
Data an auditor will accept
The system keeps the full history, and produces charts, event logs and validation reports that show storage conditions met the requirements the whole time, not just at the moment of inspection.
- Temperature and humidity reportsFormatted for HACCP ISO 22000, exported to XLS and PDF for any period.
- Temperature and humidity mappingValidation reporting for pharmaceutical and food facilities, with the limits on record.
- Event and alarm logWho was alerted, when they responded, how long the deviation lasted.
- Automatic report templatesSent out on a schedule, with no one collecting the data by hand.
| Control point | 00:00 | 06:00 | 12:00 | 18:00 | Range, °C |
|---|---|---|---|---|---|
| Freezer room 1 | -20.4 | -19.7 | -20.1 | -20.8 | -21 to -18 |
| Freezer room 2 | -22.8 | -23.1 | -22.4 | -22.9 | -24 to -20 |
| Blast freezer | -34.1 | -34.2 | -34.6 | -34.3 | -36 to -32 |
| Receiving area | +4.9 | +5.3 | +8.6 (above range) | +5.1 | 0 to +6 |
| Climate-controlled store | +18.2 | +18.0 | +18.6 | +18.4 | +15 to +25 |
| Dispatch area | +2.4 | +2.1 | +2.8 | +2.6 | 0 to +6 |
Energy and critical power
Metering that explains the bill
You cannot optimise what you do not measure. Metering by zone, by equipment and by tenant gives you a basis for decisions, and surfaces anomalies before they turn into failures.
Electricity monitoring and metering
You can see exactly where the energy goes, what it costs, and where equipment is running when it need not be.
- Consumption in real time
- Anomalies and sudden increases
- Metering by zone and by tenant
- Voltage, current, power, phases
- Overload caught before a failure
- Charts and reports for management
Energy savings of 5 to 20% a month, when the system is set up properly.
Diesel generators and equipment
A separate loop for critical power: the generator has to start when it is needed.
- Running hours
- Failed starts
- Diesel consumption and refuelling
- Start-up delay after a power loss
- Frequency, voltage, current
- Vibration and amplitude
- Generator and exhaust temperature
- Telegram alerts
Equipment parameters and alarms
We connect to the controllers of refrigeration racks, compressors and other units and read their own parameters, not just the room temperature.
- Equipment running hours
- Vibration frequency and amplitude
- Loss-of-voltage monitoring
- Compressor alarms and statuses
- Discharge and suction pressure
- Telegram alerts
Rollout
From a pilot at one facility to the whole network
The order matters: first we prove the value at one facility, then we roll out the finished solution with no new approvals needed.
STEP 1
Facility review
We work through what is already installed, which parameters are critical, and which losses are being measured today.
At your facility or remote
STEP 2
Pilot on 5-10 points
A gateway, sensors and meters on the riskiest zones. Real data instead of assumptions.
Installed in hours
STEP 3
Facility visualisation
We draw the plan individually, with the equipment, zones and meters of your particular facility.
Shaped around your processes
STEP 4
Rollout across the network
The same kit and the same interface on every facility, with one combined picture for the company.
Without stopping operations
Why Polymetrica
Our own hardware, our own software, our own support team
20+years of experience
500+companies
2,500+facilities
45,000+devices deployed
01Our own team developing both the devices and the software
02Authorised dealers for one of the most reliable automation manufacturers in the world
03Integration with the mixed equipment already installed at your facility
04Readable charts, alerts and reports instead of raw telemetry
05Engineering expertise and support from the team that built the system
06A solution sized for your facility, with no paying for features you will not use
07Trusted by leaders in retail, pharmaceuticals and industry
08Scales from a single facility to a network across the country
Next step
Let us make your facility controllable and transparent
Start with a review: we will show you which parameters at your facility are not monitored today and what that costs. Then a pilot on a handful of points.
- CompanyPolymetrica LLC
- E-mailsales@polymetrica.net
- Websitepolymetrica.net