STEP 1
Facility review
We look at what is installed, which parameters are critical and where the losses are today.
At your facility or remote
Monitoring: you see a deviation when it starts
Sensors read continuously, the system holds a limit range for every point, and it notifies the people responsible the moment a value steps outside it.
yearsof battery life per sensor
Telegramdefault alerting channel
historya full record for every point
Control points
What you can measure
One gateway serves sensors of many types: the set is assembled around your facility, not around a catalogue.
Temperature and humidityCold rooms, warehouses, production areas, process lines, loading zones.
CO₂ and pHRooms with regulated air composition, process media.
Water and floodingLeak detectors with line-break supervision.
Pipe pressureLeak detection in pipework and mains.
Power supplyVoltage, phases, switchover to the generator, UPS status.
Equipment statusRunning indication, faults, confirmation that pumps and units actually started.
Level and distanceLiquid in tanks, fuel, bulk materials.
Doors and access controlDoors, restricted areas, staff events.
The most expensive deviation is the one nobody saw
Start with 5-10 points on your riskiest zones.
How it works in practice
Situation and system response
Situation
What the system does
What you get
A reading goes outside its range
Alerts to Telegram and e-mail for the people responsible
A response in minutes, not by the end of the shift
A sensor stops reporting
The system logs the lost connection as an event in its own right
No silence that gets mistaken for normal
You need to review a past incident
The history shows when it started, how long it lasted and when someone reacted
A review built on facts, not recollection
The required conditions change
Limits are set separately for every point
Reconfigured without a facility visit
Proof
Screens from live facilities
Already running at
ArcelorMittal
ice cream manufacturer
pharmaceutical manufacturer
national grocery chain
supermarket chain
plasma-derived medicines manufacturer
Deployments to date are largely in Ukraine.
Rollout
From pilot to full coverage
STEP 2
Pilot on 5-10 points
A gateway, sensors and meters on the riskiest zones. Installed without stopping operations.
A few hours per facility
STEP 3
Dashboards and reports
We draw up the facility plan, set the limits for each point, the alerts and the report formats.
Shaped around your processes
STEP 4
Scaling up
The same kit across the remaining zones and facilities, with a single view for the whole company.
No new approvals needed
Questions
Asked before every rollout
The 10 km usually quoted for LoRaWAN is open ground. Inside a steel-framed building with concrete floors it is a fraction of that, and how much depends on the structure, the racking and how full the building is. That is why we survey coverage against your layout instead of quoting a distance, and why the answer comes back as a number of gateways rather than a range.
The sensors and the gateway keep logging through it, and a backup power unit is part of the standard kit. The record continues across the outage, so there is no gap to account for afterwards.
A pilot on five to ten points takes a few hours per facility and goes in without stopping operations. The sensors are fixed in place rather than cabled in, so there are no wall penetrations to make and no shutdown to arrange.
Next step
We will draw up the list of control points for your facility
Send us a plan or a description of the premises and we will suggest where the sensors go and which limits to set first.
- CompanyPolymetrica LLC
- E-mailsales@polymetrica.net
- Websitepolymetrica.net